Machinery Safety for Manufacturers

From Initial Idea to CE Marking

We manage CE Coordination, conformity assessment, and risk assessment for you. This ensures you meet your deadlines and place your products on the market in full legal compliance. Expert guidance for the transition to the Machinery Regulation (EU) 2023/1230.

Are You in the Right Place?

Our services are specifically tailored to machinery manufacturers, mechanical engineering companies, and importers. You have come to the right place if one or more of the following situations apply to you:

  • You develop and manufacture products for national or international markets and must comply with the latest regulations and standards.
  • You build machinery for your own operational use or import equipment from non-EU countries - a role that makes you a manufacturer in legal terms.
  • You combine individual machines into complex assemblies of machinery and face the challenge of a conformity assessment for the entire system.
  • You need support with risk assessments, the creation of legally compliant instructions for use, or verification of functional safety via SISTEMA.
  • You lack internal capacity for project management and are looking for a partner to take over CE Coordination while maintaining full oversight of the process.

Does This Sound Familiar?

Let’s discuss how we can help you manage these challenges efficiently. In a non-binding initial consultation, we will clarify your specific requirements and show you how we can support you operationally.

Our Services for Machinery Manufacturers

Whether you need occasional support during bottlenecks or a comprehensive turnkey solution, our services are modular and tailored precisely to your project’s needs.

CE Coordination

Complex projects require centralized management. We act as your central point of contact, coordinate all stakeholders, monitor deadlines, and ensure structured, stress-free project completion.

Conformity Assessment

We manage the entire legal process for CE Marking on your behalf. From regulatory research to preparing the EU Declaration of Conformity (or Incorporation for partly completed machinery) ready for signature, we ensure legally compliant market access.

Risk Assessment

Risk assessment is the foundation of machinery safety. We identify hazards at an early stage and define cost-effective protective measures in accordance with EN ISO 12100.

Functional Safety

Rely on accurate calculations and validated safety functions. We determine the required Performance Level (PL) and verify the reliability of your control systems using SISTEMA.

Instructions for Use

Inadequate instructions constitute a legal product defect. We create clear, standard-compliant documentation (including digital formats) that ensures full legal compliance for your machinery.

Specialized Safety Assessments

Standards don’t always cover every special case. We analyze unique risk scenarios and environmental interfaces where standard CE assessments reach their limits.

Assemblies of Machinery

Interlinking individual machines often triggers full manufacturer responsibility for the entire system. We clarify the legal requirements and manage the conformity process for your interlinked plant.

The Advantages of Having Us at Your Side

Legal Certainty in Practice

You will meet all legal and regulatory requirements without exception. Our clear documentation enables you to effectively minimize liability risks and pass any market surveillance audit with confidence.

Focus on Core Competencies

We handle the complex, specialized tasks of machinery safety. This frees up your team’s valuable time, allowing them to concentrate fully on design, engineering, and meeting project deadlines.

Constructive Partnership

We don’t act as external inspectors looking for problems, but as solution-oriented partners for your design team. We speak the language of your engineers and find ways to harmonize safety with high functionality.

Practical Implementation

We don’t deliver theoretical treatises; we provide implementable concepts for real-world operations. Our solutions don’t just work on paper - they prove their value every day on your factory floor.

Cost-Efficiency

By involving us at an early stage, you avoid costly planning errors and expensive retrofitting. We rely on intelligent safety concepts that protect both your employees and your budget.

Predictable Project Workflows

We establish structured processes with clear milestones. From the initial concept phase to final commissioning, we ensure full transparency and adherence to deadlines throughout your CE process.

The Process of Our Collaboration

01

Free Initial Consultation
We will clarify the project scope and key parameters together. In a non-binding consultation, we analyze the type of machinery, the requirements, and your desired schedule to understand your needs precisely.

02

Proposal & Project Launch
You will receive a transparent proposal with clearly defined work packages. Once you have approved the quote, we start the project with a joint kick-off meeting. Depending on the complexity, the initial assessment will be carried out via video call or directly at your facility.

03

Implementation & Final Handover
We reliably implement the agreed services for you. Whether providing individual deliverables or full project support, you will receive your results and final documentation on time and in the highest quality.

Expertise Meets Practicality

TP Safety GmbH stands for state-of-the-art machinery safety. We combine the flexibility and speed of a modern service provider with the technical depth of over a decade of operational project experience in mechanical and plant engineering.

Bild von beiden Geschäftsführern am Whiteboard

100 % Machinery Safety: We cover the entire spectrum of machinery safety - from CE Coordination and risk assessment to functional safety (SISTEMA) and technical documentation.

Practical Focus: We deliver solutions that work, whether for individual machines or complex assemblies of machinery. By involving your team in the process, we ensure sustainable knowledge transfer for your employees.

Working Methods: Reliable, fast, and flexible. We use digital processes for maximum efficiency and cost benefits, but we are also happy to visit you on-site for site assessments and personal consultation.

Frequently Asked Questions About Our Collaboration

When should we involve you in a project?

Ideally, as early as the concept or design phase. By integrating safety requirements during the design stage, you can avoid costly retrofitting on the finished machine. Of course, we also provide rapid support if your machinery is already in final assembly or about to undergo customer acceptance.

Do You Work Directly With Our Engineers?

Absolutely. We see ourselves as an extension of your design team, not as external inspectors. We clarify technical details directly with your engineers through video calls, by reviewing CAD models, or on-site at your facility to find practical and compliant solutions.

Do You Also Provide Support for Modifications to Existing Machinery?

Yes, we evaluate modernizations and modifications in a legally compliant manner with a particular focus on substantial modifications. We determine whether a new CE marking procedure is necessary or if updating the existing technical documentation is sufficient to ensure continued compliance.

In What Format Will We Receive the Results?

We work transparently and without a "black box" approach. You will receive all documents including the risk assessment and instruction manuals in editable formats. We also provide all project-related calculations such as SISTEMA files for your records and technical documentation.

Do You Also Offer Training Courses for Our Design Engineers?

Yes, we conduct practical in-house workshops that are tailored precisely to your products. Instead of abstract theory, your employees learn how to efficiently integrate safety into the design process from the very beginning by using examples from your own machinery. Our ultimate goal is a successful knowledge transfer. When your team has established the necessary expertise and you no longer require our external support, we consider it the highest compliment for our work.

Ready to Professionalize Your Machinery Safety?

Briefly describe your project to us whether it involves an initial concept or a completed machine. We will review your specific requirements and get back to you promptly with a clear proposal for the next steps.